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Rust converter coverage calculator

One bottle covers roughly 50 sq ft / 4.6 m² on smooth steel, and less on pitted or textured surfaces, which drink more. Enter your area below and the calculator will suggest a bundle — including the second coat that heavy rust usually needs.

  • Brush-on formula
  • No heavy sanding
  • Paint-ready finish
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From $24 · free tracked shipping on 3+

Rust converter coverage calculator — RustGuard™ Rust Converter

RustGuard™ Rust Converter

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  • Tracked worldwideFree on 3+ bottle bundles
  • 30-day guaranteeMoney-back if it is not for you
  • Clear labellingCoverage and results stated honestly

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Choose your RustGuard™ bundle

Prices in USD. Free tracked shipping on 3-bottle bundles and above.

Rusted metal surface before RustGuard™ Rust Converter is applied
Before
Brushing RustGuard™ Rust Converter onto a rusted panel to leave a paint-ready coating
After treatment

Rusted metal in, paint-ready surface out

Brush RustGuard™ over sound rust, let it cure, then paint. Images are illustrative — results depend on surface condition and preparation.

Calculate your quantity

Rust condition

Area

100 sq ft

Bottles needed

3

Recommended bundle

×3 — $42

Based on up to 55 sq ft per bottle on smooth steel, adjusted for surface condition. Estimates only — measure generously.

Coverage by surface type

Adjust your estimate for how thirsty the surface is.

SurfaceCoverage per bottleMultiplier
Smooth painted or lightly rusted steel~50 sq ft / 4.6 m²1.0×
Moderately pitted steel~40 sq ft / 3.7 m²1.25×
Heavily scaled and pitted steel~30 sq ft / 2.8 m²1.7×
Corrugated roofing (profile allowance)~40 sq ft / 3.7 m²1.15×
Cast iron (porous)~35 sq ft / 3.2 m²1.4×
Mesh, grating and tubeVaries — measure both faces1.5×

Common jobs and quantities

JobBottles
One wheel arch1
Both rear arches and sills2
Small utility trailer frame1–2
Pickup ladder frame3–5
Pair of driveway gates2
Single-garage metal roof5
Barn roof section, 450 sq ft8
Full 4x4 underside5–8

How to measure quickly

  • Flat panels: length × width, in feet or metres
  • Roofs: length × slope width per pitch, then add 15% for the corrugation profile
  • Tube and box section: perimeter × length
  • Mesh and grating: measure the flat area, then multiply by 1.5
  • Add a bottle if you plan a second coat on deep pitting — most heavy jobs need it
RustGuard Rust Converter bottle
Bundles from 1 to 8 bottles. The bigger bundles bring the per-bottle price right down.

Frequently asked questions

Does one bottle really cover 50 sq ft?

On smooth, lightly rusted steel, yes. Deep pitting has far more actual surface area than its footprint suggests, so plan for less.

Should I budget for two coats?

On heavy rust, yes. Light surface rust usually needs one.

What if I order too much?

Sealed bottles keep for about two years, and rust jobs have a way of finding you. The larger bundles are also much cheaper per bottle.

What if I run short mid-job?

Finish the section you are on rather than stopping mid-panel, and order more before starting the next. Bundles ship worldwide.

Stock up & save

Choose your RustGuard™ bundle

Ships from our US fulfilment partner, typically 3–7 business days. 30-day money-back guarantee.